Smart Manufacturing Solution
Provides smart loading, positioning, handling, inspection linkage, and production-line integration for precision manufacturing.
Assembly & Testing
AOI
In medical CDMO and consumer goods industries, inspection challenges include highly reflective plated and painted surfaces, transparent and soft rubber parts, tiny features and deep cavities, high-mix low-volume lines, and inconsistent standards and escape of defects caused by offline manual visual inspection. Heils provides fully customized services from optical testing to complete solutions, enabling in-line full inspection from critical dimensions to cosmetic defects.
Product Advantages
Customer Value：Replaces manual visual inspection to boost capacity and quality while reducing labor, defect escapes, batch rework and return risk
Heils Support：In-house optics laboratory and an independent algorithm team
Product Functions
Product Specifications
- Inspection Items：
- Cosmetic defects, gate residue, character/barcode verification, assembly presence and missing/misplaced parts, gap and step difference, critical dimension measurement (customizable)
- Field of View and Pixels：
- 0.1–600mm FOV coverage; minimum detectable feature 5–50μm class (customized according to actual application requirements)
- Algorithm and Judgment：
- Rule/template judgment + AI deep learning defect model, automatic NG sorting, re-judgment and alarm mechanism (customizable)
- Data and Traceability：
- Images, measurement values and judgment results stored bound to barcodes, MES/database integration (customizable)
Applications
Case 1 | Laser Logo Inspection of Transparent Cover：Technical requirements: inspection of laser pattern color depth, ghosting, chipping, spatter and sintering defects; no damage to product appearance; Customized solution: loading/unloading tray module + flexible clamping mechanism + AOI + deep learning Implementation results: accuracy improved by 15%, efficiency improved by 30%